Loose fill (void fill)
Void fill packaging includes the materials used inside a box to fill empty spaces and keep items stable during shipping. By filling the void around products, businesses can reduce movement in transit and lower the risk of damage. Options such as paper void fill, loose fill chips, air cushions and other protective packaging materials help secure items and improve packing efficiency when preparing orders.
At Kite Packaging, we stock a wide range of void fill packaging designed for businesses across the UK. Our selection includes paper void fill material, loose fill solutions, cushioning systems and other packaging materials suitable for many packing operations. With solutions available for different packing environments and shipping requirements, businesses can choose products that protect goods, control cost and support an efficient packaging process.
Choosing the Right Void Fill Solution
Selecting the right void fill solution depends on the products being packed, the size of the shipping box, and the level of protection required during transit. Filling empty spaces inside a box helps prevent movement, which reduces the risk of damage when goods are transported. Many businesses choose paper void fill, loose fill or air cushions depending on their packing environment and the items being shipped.
When choosing void fill packaging, consider:
- The size of the empty spaces inside the box
- Whether items need extra protection during shipping
- The speed and efficiency of your packing operations
- Whether eco friendly or environmentally friendly packaging materials are preferred
Using the right void fill packaging solution helps protect products in transit while improving the overall packaging process.
Loose Fill Chips and Packing Peanuts
Loose fill chips are commonly used to fill free space around items inside a box. These lightweight materials help cushion products and reduce movement during shipping, making them suitable for protecting delicate items in transit.
Our range includes EcoFlo loose fill, made from maize-based starch. This material is biodegradable and environmentally friendly, making it a popular option for businesses working toward sustainability goals. We also supply coloured loose fill chips that add presentation when packaging products, as well as traditional polystyrene loose fill, which some customers prefer due to its clean finish and reduced dust.
Loose fill products are available in different bag sizes, helping businesses suit their packing operations while maintaining efficient storage and packing efficiency.
Paper Void Fill and Cushioning Solutions
Paper void fill is widely used by businesses that want a reliable and eco friendly packaging solution. Made from materials such as kraft paper and recycled paper, this type of void fill helps fill empty spaces in a box while providing excellent shock absorption during transit.
Kite Packaging offers several systems designed for different packing environments. The Smart fill box provides a simple manual dispenser suitable for small packing areas, while systems such as Smart fill manual, Smart fill electronic and Smart cushion are suitable for higher volume packing operations.
Benefits of using paper void fill solutions include:
- Reliable protection for items inside the box
- Flexible paper that can be shaped to fit different products
- Recyclable solutions that support sustainability goals
- A clean and efficient method for improving packing efficiency
These systems help businesses protect products during shipping while supporting a more sustainable packaging process.
Air Cushions and Inflatable Packaging
Air cushions provide a lightweight void fill solution for protecting products during shipping. These inflatable packaging materials fill empty spaces inside a box and help reduce movement during transit. By surrounding items with air-filled chambers, businesses can improve protection while keeping packaging weight low.
Our Mini Air system allows packing teams to produce air cushions on demand using a compact desktop machine. A variety of film types are available, producing different cushion styles for wrapping and filling space inside the shipping box. These cushions can be used as a protective packaging alternative to materials such as bubble wrap or traditional plastic fillers.
Air pouch protection is also available for fragile products. These pouches inflate quickly using a built-in valve and create a tough chamber around the item, helping to protect delicate items and reduce breakages during shipping.
Foam Protection and Corner Protection
Foam protection products provide strong cushioning for items that require extra protection in transit. These materials are commonly used to protect corners, edges and surfaces that may be exposed to impacts during the packaging and shipping process.
Our range includes foam corner and edge protection in several profiles, including:
- L-shaped profiles
- U-shaped protection
- Tulip profiles
- Round corner protection
Foam blocks with adhesive backing are also available, allowing businesses to place protection exactly where it is needed inside the box. These solutions help separate fragile products and provide reliable cushioning when transporting delicate items.
Paper Protection and Sustainable Packaging Materials
Paper-based void fill packaging is widely used by businesses looking for environmentally friendly packaging materials. Products such as void fill papers, shredded paper, wood wool and Hivewrap provide an effective way to fill spaces inside a box while supporting sustainability goals.
These materials are often made from recycled paper or natural fibres such as wood pulp, making them a sustainable option for many packing operations. Paper protection is lightweight, easy to store and suitable for a range of packaging environments where businesses want an eco friendly alternative to plastic fillers.
Using paper-based materials can help reduce environmental impact while still offering reliable protection for products during transit.
Why Buy Void Fill Packaging from Kite Packaging
At Kite Packaging, we supply a wide range of void fill packaging designed to support businesses across the UK. Our selection includes paper void fill, loose fill, air cushions and other protective packaging materials suitable for many packing operations and shipping requirements. With reliable stock availability and clear pricing, customers can order with confidence and keep their packaging process running efficiently.
Key benefits of ordering void fill packaging from Kite Packaging include:
- A wide range of void fill and protective packaging products
- Paper void fill, loose fill chips and air cushions suitable for different packing environments
- Environmentally friendly and biodegradable options available across the range
- Products designed to protect goods and reduce movement during transit
- Solutions suitable for warehouses, ecommerce fulfilment and everyday shipping
- Clear pricing and VAT shown at checkout for UK customers
If you need guidance choosing the right void fill solution for your packaging needs, you can contact our team for advice before placing an order.
Frequently Asked Questions
Below are answers to common questions about void fill packaging to help businesses choose suitable products for packing and shipping items safely.
What is void fill packaging used for?
Void fill packaging is used to fill empty spaces inside a shipping box. By filling the void around products, it helps protect items and prevent movement during transit.
What is the best void fill material?
The best void fill material depends on the product being packed. Many businesses choose paper void fill, air cushions or loose fill chips depending on the level of protection required and the packing environment.
Are loose fill chips environmentally friendly?
Some loose fill chips are made from starch-based materials that are biodegradable and environmentally friendly. These materials break down naturally and are often chosen by companies working toward improved sustainability.
Is paper void fill recyclable?
Yes, many paper void fill products are made from recycled paper and can be recycled again after use. This makes paper void fill material a popular choice for businesses aiming to reduce environmental impact.
Can void fill replace bubble wrap?
In many packing operations, paper void fill, air cushions and other void fill solutions can act as a great alternative to bubble wrap, depending on the type of product being shipped.
What void fill works best for fragile products?
Fragile or delicate items may benefit from air cushions, foam protection or well-packed paper void fill. These materials help fill the space inside a box and provide cushioning during shipping.